Sailent Features of Detailed Industrial Energy Audit
- To evaluate the Baseline Energy Consumption (Electrical, Thermal, Fuel, Water) within an Industrial facility
- Identification of Major Energy Usage/ Generation for different areas/Equipment
- Evaluation of energy performance indicators for Major equipment based on site conditions or Specific Energy Consumption
- To Identify & Quantify significant Energy Saving Opportunities or Energy Conservation Measures for different Systems, Processes in order to Reduce Energy Consumption and Energy Costs
- Techno-economic analysis of Identified Energy (Cost) saving opportunities with estimated budgetary Investments/Expenditure and Payback required for implementing Energy Conservation Measures
- Achieving reduction in GHG Emissions/Carbon Emissions
- Detailed Energy Audit Report containing Executive Summary of Energy Cost savings Measures including Energy savings, Cost Savings, Investments & payback along with detailed description/explanation/Logic for proposed ECMs backed with Field Measurements and calculations.
Feasibility/Evaluation of Probable Opportunities for Energy savings in below systems & Equipment are examined
Electrical Energy
- Motor Load Survey-Under loading, VFD application, Efficiency Improvement
- KVA demand, Power factor and Load balancing
- Electrical Heating systems if applicable (e.g.- Ovens, Heating Tunnels, Electric Furnaces etc.)
Thermal Energy
- Steam Boilers/ Thermic Fluid Units/ Thermopack /Furnaces-Fuel Fired
- Efficiency Improvements, Waste Heat Recovery, Rationalization of Steam pressures/ temperatures and Fuel Substitution
- Steam Distribution system analysis and improvement Including Steam Traps, Condensate recovery, thermal insulation etc.)
Mechanical Systems
- Pumps & Water system (VFD applications, Rationalization, Energy Efficient Pumps)
- Air Compressors and Compressed air system
- Cooling Towers
- Process Refrigeration & Airconditioning
- Stirrers/Agitators
- Material Handling equipment of continuous type (Conveyors, Bucket Elevators etc.)
- Vacuum generation systems
- Fans & Air Blowers/Pneumatic Conveyors
Feasibility of Renewable Energy Usage
- Changeover from Fossil Fuels to Biomass usage
- Use of Wet Waste Biomass for Biogas generation
Industrial Process Operations (Wherever feasible based actual site conditions)
- Minimization of Energy Usage/Utility Consumption
- Study of Process Waste Heat Utilization if any
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